We provide full-process manufacturing capabilities—from additive to subtractive—for structural parts across all stages, from prototyping to mass production.
Supporting 40+ materials with precision up to ±0.05mm, we excel in complex geometries, multi-material integration, and high-strength designs. Our engineering expertise and quality system ensure consistency and reliable delivery.
Mechanical Manufacturing Capabilities
Additive Manufacturing 3D Printing
- FDM (Fused Deposition Modeling)
- SLA (Stereolithography Apparatus)
- SLS (Selective Laser Sintering)
Equal Material Manufacturing 3D Printing
- Injection Molding
- Overmolding in Injection Molding
- Double Shot Injection Molding
Subtractive Manufacturing 3D Printing
- CNC Machining
- Laser Cutting
Quality Objective Setting Capability
By conducting DFM (Design for Manufacturability) analysis, we engage in quality target setting at the early project stage to ensure alignment between design and production standards. This includes:
Industry Standard Alignment
Establishing quality standards compliant with industry norms (e.g., ISO, ASTM), covering key metrics such as material performance, process tolerances, and reliability testing.
Risk Management
Proactively addressing potential mass production risks through design-stage failure mode analysis (e.g., tolerance stack-up, assembly interference), ensuring quality consistency from small-scale to large-scale production.
Key Process & Material Selection Capability
Demonstrating specialized proficiency in multi-material systems and composite process technologies to deliver customized solutions:
Plastic Components
Recommending materials (e.g., ABS, PC, PEEK) based on functional requirements (high-temperature resistance, impact resistance, lightweighting, etc.).
Metal Components
Optimizing material selection (e.g., aluminum alloy, stainless steel) for strength and corrosion resistance, balancing cost and performance through processes like CNC machining and die casting.
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Process Integration
Supporting seamless transitions from prototyping to mass production via a full spectrum of processes, including additive manufacturing (3D printing) → CNC precision machining → mold-based production.
Engineering Validation Capability
Ensuring product reliability and mitigating mass production risks through multi-stage validation:
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Prototype Validation
Rapid prototyping (e.g., silicone molds, 3D printing) to verify structural feasibility and accelerate iteration cycles.
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Functional Testing
Structural strength, fatigue life, and environmental adaptability (temperature/humidity, vibration, waterproofing, etc.).
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Process Validation
Mold DFM assessment, process parameter fine-tuning (e.g., injection molding adjustments), and dimensional stability inspection.
Pilot Production
Small-batch trial runs (e.g., T0/T1 mold testing) to validate mold and production line stability, ensuring yield targets are met.
Design Review & DFX
Driven by DFM principles, we provide in-depth design enhancements, such as:
- Optimizing draft angles and rib layouts for injection-molded parts to minimize warpage and shrinkage.
- Improving bend radii and strip layout for stamped parts to enhance material utilization.
- Reducing costs through structural simplification (e.g., fewer components) and standardization (e.g., universal interface design).
Quality standard validation & test platform development
- Assembly production line design and validation
- Test platform design and validation
- Scale up to volume production
- Final Assembly
- Test
- Packaging
DVT => PVT development validation
FATP
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